These furnaces are specially used for Continuous Annealing of Stainless Steel Wire & it is ideal for bright annealing of stainless steel 300 & 400 series grade wires.
SS310 / Inconel tubes are suitably located at the hearth. The wires are passed through these tubes & annealed under the atmosphere of cracked ammonia / hydrogen at around 1060°C to 1100°C furnace temperature. The quench tank is provided in line with the furnace.
The furnace is well equipped with all the safety features / Interlocks & auto temperature control system.
Darshika Thermal Engineering stands as a premier Indian engineering company specializing in the supply of a wide range of Heat Treatment Furnaces, Combustion Equipment, Furnace Spares for any furnace, Revamping, Repair and Maintenance of Furnaces, Mechanical work, Refractory Lining Work and other related activities.We make it a practice to supply best quality engineering products which are meticulously designed and crafted and adhere to the highest quality benchmarks. Moreover, we present these offerings in a variety of models to cater to the varied needs of our customers.
A stand annealer furnace designed for thicker or medium sized materials is a specialized heat treatment equipment used in various industrial applications to improve the mechanical properties of metals and alloys. This type of furnace is specifically tailored to accommodate larger or thicker materials that require controlled heating and cooling processes to achieve specific metallurgical properties. Such type of equipment are designed with various safety features to ensure safe operation and prevent accidents. These safety features may include overheat protection mechanisms, emergency stop buttons, door interlocks and alarms to alert operators of any potential issues during operation, ensuring a secure working environment.
1.Construction: This devices are typically constructed with a sturdy frame and well insulated walls to withstand high temperatures and provide thermal efficiency. The furnace chamber is designed to accommodate larger or thicker materials such as metal plates, bars or tubes, allowing for uniform heat distribution during the heat treatment process.
2.Heating elements: The heating elements are strategically positioned to ensure even heating of the materials inside the chamber. These are usually made of high temperature resistant materials like kanthal, molybdenum disilicide or silicon carbide to withstand the elevated temperatures required for annealing thicker materials effectively.
3.Temperature control system: These furnaces are equipped with advanced temperature control systems to regulate the heating and cooling processes accurately. This system typically includes thermocouples, temperature controllers and programmable settings to achieve precise temperature profiles to ensure consistent heat treatment results.
4.Cooling system: To facilitate controlled cooling of the heat treated materials, these machines are often equipped with a dedicated cooling system. This may include fans, water cooling jackets or quenching systems to efficiently cool the materials after the conditioned process, depending on the specific requirements of the material being processed.
5.Gas atmosphere control: Some of the models of such devices may feature gas atmosphere control capabilities to regulate the environment inside the chamber during the annealing process. This is essential for processes that require specific gas atmospheres such as inert gas or reducing atmospheres, to prevent oxidation and achieve desired metallurgical properties in the tempered materials.
6.Control panel: The control panel of such type of equipment typically includes user friendly interfaces for setting and monitoring temperature, time and other operating parameters. It may feature digital displays, control buttons and indicators to facilitate easy operation and monitoring of the strengthened process, allowing operators to adjust settings as needed for optimal heat treatment results.
1.Steel Manufacturing: The process of heat treatment is carried on thick or medium sized steel coils or sheets to relieve internal stresses, improve ductility and enhance mechanical properties.
2.Wire Production: Tempering stainless steel wires of various thicknesses for applications such as springs, cables and wire mesh is executed in this machine.
3.Tube and Pipe Production: During this treatment,the procedure that is performed is ,heating of metal tubes and pipes to reduce hardness and improve flexibility, particularly for thicker or medium sized diameters.
4.Heat Exchanger Manufacturing: Thermal processing of metal components used in heat exchangers is done to optimize their thermal conductivity and resistance to corrosion.
5.Automotive Industry: Toughening of metal parts and components for automotive applications such as chassis components, exhaust systems and structural elements is conducted in the furnace system.
6.Aerospace Industry: Heat treatment is conducted of the metal alloys used in aerospace applications to enhance their strength, durability and resistance to fatigue.
7.Tool and Die Manufacturing: Under this process,the thermal activity of tool and die components is done to improve their functionality, wear resistance and dimensional stability.
8.Electronics Industry: Tempering of metal components used in electronic devices to improve their conductivity and reliability is done with the help of furnaces.
9.Medical Device Manufacturing: Conditioning of treatment on metal components used in medical devices to ensure bio-compatibility, corrosion resistance and mechanical performance is conducted in the furnace machines.
| Technical Specifications | ||
|---|---|---|
| Type | Continuous. | |
| Charge Material | AISI Stainless Steel Wire. | |
| No. of Wires (strands) | 10 - 40 Nos | |
| Wire Range | Ø 1 mm to Ø 8 mm. | |
| Production Capacity | Appx. 5T - 20 T / day. | |
| Mode Of Heating | Gas Fired (P.N.G. & L.P.G.) & Electrically Heated | |
| Furnace Temperature | 1100°\C max | |
| Mode of temp. control | Automatic through PID controller & Air/ Gas Ratio Regulator Or Thyristor controls. | |
| Mode of wire movement | Continuous through SS310 tubes | |